Pg 8, Snyder, Jeffrey B. Â Maybe, if I live long enough I can acquire some of the skills of the Stetson workforce, in the meantime, I just bought me a Stetson! Â To read more about the history of the creation of the cowboy hat and the Stetson company, check out this article in the Fort Worth Star Telegram for Stetson’s 150 anniversary. Proudly made in Texas.  The sweatband bore John B. Stetson's name. , Stetson created a rugged hat for himself made from thick beaver felt while panning for gold in Colorado. Flat Caps. The Philly factory never used them. Meet others at the Plano Chapter of the American Sewing Guild and be inspired, informed, and entertained! I have been taking millinery classes, learning how to finish both fur felt and straw ladies hats. John Batterson Stetson (May 5, 1830 – February 18, 1906) was an American hatter, hat manufacturer, and, in the 1860s, the inventor of the cowboy hat.He founded the John B. Stetson Company as a manufacturer of headwear; the company's hats are now commonly referred to simply as Stetsons.. Stetson was born in New Jersey, the 8th of 12 children.His father, Stephen Stetson, was a hatter. Â Each step of the process requires specialized skill and machinery. According to legend, Stetson invented the hat while on a hunting trip while showing his companions how he could make cloth out of fur without tanning. Your email address will not be published. It had a wide brim, a high crown to keep an insulating pocket of air on the head, and was used to carry water. You've got the boots, now you need the best cowboy hat.At Sheplers.com, we pride ourselves in carrying the best selection of men's cowboy hats for sale at unbeatable prices. Golf Hats. The more you know about how something is created, the more you can appreciate the craftsmanship. Â The braid can be made of natural or man made materials. Unrivaled quality. Â Recently, members of Plano ASG along with members of the Dallas Millinery Society toured the HatCo Stetson/Resistol factory in Garland, TX. Lifeguard Hats. As a youth, the younger Stetson worked in the hatmaking business with his father until he was diagnosed with tuberculosis and his doctor predicted he would have only a short time to live. Stetson also produced women’s hats, operating a millinery department from the 1930s to 1950s. It all began with the so-called â10 gallon hatâ, a hat in which you could transport 10 gallons of water. The company owns both the Stetson and the Resistol brands. It is said that George Custer rode into the Battle of Little Big Horn wearing a Stetson. Part of our tour was to the “dead” hat mold graveyard and the engineering building. Of note, any Stetson hat made at the original Stetson factory in Philly would not have had any union label inside, pre-1985 or otherwise. I worked for 7 years as an assistant manager in a western wear store and we saw this all the time, even with boots. Outdoor Hats - Women. Troopers of modern-day US Army cavalry regiments will often wear the stetson on ceremonial occasions in place of the ACU patrol cap or beret. Stetson eventually became the world's largest hat maker, producing more than 3,300,000 hats a year in a factory spread over 9 acres (36,000 m2) in Philadelphia. Clear All. As their travels continued, a cowboy is said to have seen J. For a full bio, please. By 1886, Stetson's hat company was the largest in the world, and had mechanized the hat-making industry ("producing close to 2 million hats a year by 1906"). The straw hats are woven straw or paper. The colour for the RCMP Stetson is sometimes referred to as "Belgian Belly"; it is a reddish buff, pastel-like colour of the underfur of the Belgian hare. Â The final crown shape and size is created by molding the hat blank with lots of steam and a specific amount of stiffener (a shellac product). Only hats made after the Hatco buy-out, and once the hats started being made in Texas at the former Resistol plant, would have a Union tag inside them. Based a half hour east of Dallas, the legendary hat company Stetson makes premium hats at a large factory in a quiet neighborhood. Novelty Hats. In the 1980s Stetson began to diversify, releasing the first Stetson cologne in 1981 and Lady Stetson in 1986. The company was founded by John B. Stetson in 1865 during the Gold Rush . In 1865, now back in Philadelphia, Stetson founded the John B. Stetson Company, specializing in the high-end felt hats heâd toyed with back West. As to todayâs Stetson Xs, most collectors just ignore the whole scheme as they donât seem to make any sense at all.  "Within a decade the name John B. Stetson became synonymous with the word 'hat' in every corner and culture of the West." Â HatCo is located at 601 Marion Drive Garland. Available in a natural mushroom shade. The popular hat of the day was the coon skin which many complained stayed waterlogged or became infested with fleas.  A plain hatband was fitted to adjust head size. Narrow Selection: Size 65 Items. Fedoras.com sells Fedora Hats, Indiana Jones fedoras, Frank Sinatra hats, cowboy hats, bowlers, panama hats and other style hats by Stetson, Kangol and more. $395.00. . Stetson produced a very expensive hat. Click This Image to Shop These Stetson Menâs Ames Burnished Black Calf Boots âââââ âGreat boots: Very comfortable bootsâ for a pair of Black Stetson Menâs Ames Burnished Black Calf Boots You can find all of these outstanding Menâs Stetson Boots right here! , The shape of the hat's crown and brim were often modified by the wearer for fashion and to protect against weather by being softened in hot steam, shaped, and allowed to dry and cool. Stetson became one of the most famous hatmakers in history thanks to his ubiquitous western hat. Pork Pie Hats. ... bought $10 worth of fur and the John B. Stetson Hat Company was born. Brim: 7.6cm; Water repellent; Crushable; Made in USA Carlson, Laurie. John B. Stetson was born in 1830 in Orange, New Jersey, where his father Stephen Stetson was a hatter. The sweatband bore Stetson's name. Hats Off to New. Features a Drilex sweatband, welted edge and soft fur felt construction. Straw hats can take from 2 days to weeks to weave. (1997) Stetson Hats and the John B. Stetson Company 1865–1970 pg 49, Snyder, Jeffrey B. The tours begin at the Stetson/Resistol outlet store, don’t forget your credit card! History Of Cowboy Hats . Most collectors feel that the Xs lost all meaning before the year 1960 dawned. The statement was supplemented by pictures of soldiers with Stetsons photoshopped over their berets, including an Army dog toting a Stetson.. As the largest traditional hat maker in the world, Hatco Inc. produces hats under the Stetson, Resistol, â¦ Whether it is a classic traveller hat, a comfy bucket hat, a modern trilby, a practical outdoor hat or a laid-back pork pie hat â you will make a splash with a cloth hat from Stetson, whether you are in the Wild West or at a â¦ Outdoor Hats - Men. Where Are Stetson Hats Made . Latest News from. The Route 66 is Stetson's first crushable hat featuring our iconic cattleman's crown. Stetson still has a line of high quality hats made in the US -- your typical animal pelt hats such as bison, beaver, or rabbit, for examples. Your email address will not be published. He eventually settled in St. Joseph, Missouri, a trading post where eâ¦ Twelve hundred Canadian troops were part of the South African Constabulary under the leadership of Robert Baden-Powell, and it was after seeing these troops in action at the Relief of Mafeking that Baden-Powel ordered 10,000 of these hats for the British Troops under his command.. Stetson is a brand of hat manufactured by the John B. Stetson Company. Â Â John Stetson first marketed the iconic cowboy hat over 150 years ago. Luggage, handbags, umbrellas and scarves also carried the Stetson mark. Shop from your favorite American cowboy hat brands such as Stetson, Larry Mahan, Tony Lama and save big because our cowboy hats are available at unbeatable prices! How a Stetson Hat is Made - The Felting Process. Felt tends to retain the shape in which it dries. It is also a very little-used "second name" for the Stetson. Â The quality of the hat depends on the fineness and type of straw, and the quality of the weave. When American's say "Hold on to your hat", it's usually a Stetson. Â And they have added a wide variety of products to the traditional hat line. Â Call to schedule your tour 972 494-0511. In the Second Boer War, the flat-brimmed Stetson became the standard issue of the 2nd Canadian Contingent, becoming recognized throughout the British Empire as a symbol of Canada. Stetson Hats were initially made in St. Joseph, Missouri and now in Texas. Impeccable craftsmanship. The Explorer, from Stetson's Outdoor Collection, is an incredibly versatile hat, perfect for your next big trip or even day around town. The brand currently carries western hat, fashion hat, fragrance, eyewear, apparel, footwear, belt and accessories, and bourbon. The Ontario Provincial Police also wore the Stetson (grey woven fabric) as part of their uniform from 1909 to 1930s and again from 1997 to 2009. The factory makes 2 kinds of hats: Straw and Fur Felt. A big thanks to Claudia Medina, a Stetson hat designer who arranged and conducted our tour. Pg 5. Classic Stetson cowboy hats. When his health got better in 1865, Stetson returned to east and with $100 for tools he opened a small hat making business in Philadelphia, Pennsylvania. Stetson focused on expensive, high-quality hats that represented both a real investment for the working cowboy and statement of success for the city dweller. Stetson Hats. Clear All. From rugged western styles to sophisticated fedoras to casual caps, we have a style for everyone. At Hats in the Belfry, we strive to be the hat-lover’s treasure trove where you can buy best quality hats for men. Hat sales suffered during the Depression years, but Stetsons remained ubiquitous until Americans' embrace of headwear faded after WWII. Want to take your own tour? Stetson resumed manufacturing in the 1980s, but the company went bankrupt in 1986. John Batterson Stetson. Stetson even had a line of hats made of buffalo fur. The Stetson was first used unofficially by the North-West Mounted Police, in place of the traditional white pith helmet, not practical for the Canadian West. (1998) Boss of the Plains, the hat that won the West. Â The specialized molding, drying and sewing machines were amazingly operated by both men and women, many of whom have been working at Stetson for years. Â Today RHE Hatco Inc. Â is headquartered in Garland, is a division of Pro Equine Inc (also based in Texas). Although called a Stetson, the hat type should be considered as a campaign hat. As the largest traditional hat maker in the world, Hatco Inc. produces hats under the Stetson, Resistol, Dobbs, Charlie Horse, and â¦ After producing some initial designs based on popular styles of the day, Stetson decided to create a hat based on his experiences in the American West, which he called the "Boss of the Plains".. The company manufactures both dress and casual hats, along with made-to-order hats for organizations like the Royal Canadian Mounted Police, which has historically used Stetson hats in formal uniforms for some divisions. , Stetson’s western adventures came to an end in 1865. Choose the right western hat for you from a huge variety of cowboy hat styles including felt, straw, fur, leather and more. These are first and foremost all Stetson hats and caps of course, but also a large selection of other accessories. When Stetson hats first came on the market, they were made with a beaver felt, a product that produced a water-proof and very long lasting material, perfect for hats. Cowboys, working men and dignitaries started to wear the design and have created a trend which has continued to grow for the past century. Founded in 1865, John B. Stetson Company began when John B. Stetson headed west and created the original hat of the pioneering American West, the “Boss of the Plains”. Â This applies to not only garments, but also hats. John B Stetson Company. Required fields are marked *. New styles and current looks are made possible with cloth hats from the house of Stetson. The South African Constabulary organised by Robert Baden-Powell, 1st Baron Baden-Powell in 1901 wore the Stetson. Â In the hat’s case, this is done over a cone shape and to a specific finished depth and color. At its peak Stetson had operations in Australia, Brazil, Colombia, Finland, Guatemala, Ireland, Japan, Mexico, New Zealand, Norway, South Africa and West Germany.. This site uses Akismet to reduce spam. Men's Hats. Stetson Hats & Boots Men's Stetson Made in the USA Hats. Adding the sweatband, the logo and the lining were also interesting processes. , In addition, on April Fools' Day, 2011, the U.S. Army released a humorous statement that the official black beret of the Army would be replaced by Stetsons. By purchasing hats that are made in America, you are keeping Americans working. Premium hats crafted with the impeccable detail that made Stetson legendary. He worked in his father's shop until he went West for his health. Popular demand for western style hats spiked during the 1980s after the success of Indiana Jones and Urban Cowboy movies. Made in USA. We want your content for our site. In the 19th century and first half of the 20th century, a hat was an indispensable item in every man's wardrobe. New Arrivals. Â The difference in couture or hand made millinery is that this molding process is done on wooden hat blocks with the hat maker’s hands. B. Stetson and his unusual hat, rode up, tried the hat on for himself, and paid Stetson for it with a five dollar gold piece, riding off with the first western Stetson hat on his head. Â In the factory the hats are molded onto metal blocks using steam and pressure. Interview Project Runway Junior Winner Maya Ramirez, Anyone can win it motivation and sewing tip from Louise Cutting, Dallas Fort Worth Area Fabric and Fiber Shopping Map, http://www.star-telegram.com/living/article18589206.html, http://www.planoasgsews.org/wp-content/uploads/2016/04/03-April-2016-at-11_48-am-4-2016-04-03-21-15-14.mp4. On the factory floor, the stark juxtaposition of â¦ Sequin Hats. In some versions of the famous American folk ballad "Stagger Lee", Billy Lyons is killed by Stack A Lee over a Stetson hat. Modern Stetson hats come in a range of colors and sizes, and they may be plaited from straw in addition to being felted. According to Win Blevins' Dictionary of the American West (p388), the term "ten-gallon" has nothing to do with the hat's liquid capacity, but derives from the Spanish word galón (braid), ten indicating the number of braids used as a hat band. This Western hat would become the cornerstone of Stetson's hat business and is still in production today. Greek Fishermen Caps. Despite their misnomer, the hats became wildly popular during the mid 1800s and made their international debut at the 1855 World’s Fair in Paris. The high-crowned, wide-brimmed, soft-felt western hats that followed are intimately associated with the American cowboy image. The factory equipment and the license to manufacture Stetson hats was purchased by Hat Brands, a company owned by Irving Joel. Stetson Hats - http://bit.ly/Stetson-Hats - Stetson cowboy hats are made in the USA. Rain Hats - Men. Stetson hats are now being manufactured in Garland, Texas, by Hatco, Inc., who also produce Resistol and Charlie 1 Horse hats. However, since the 1960âs, hats have fallen out of mainstream fashion. Made from the highest quality materials so you can hold your head up high when you wear these All-American hats. Panama Hats. . Â The short video clip of the woman sewing shows how quickly she can line up this narrow braid, sewing in a small circle for the crown of the hat then wider for the brim. We also carry a large variety of less formal fedora hats for men made from hand-woven Panama straw or lightweight linen. Filter - 65 items. Filter. When you submit sensitive information via the website, your information is protected both online and offline. Filter. Both hats go through a similar construction process. Â Many straw hats today are actually made from Toyo, which is a paper straw made in Japan. Â The Resistol company was formed Texas in 1927. However, an early Stetson advertising image, a painting of a cowboy dipping his hat into a stream to provide water for his horse, symbolized the cowboy hat as an essential part of a stockman’s gear and was later featured inside every western style hat. Â The plant we toured was originally a Resitol manufacturing plant, but now is the single manufacturing plant for both hat lines. Â The brim also is shaped and formed with steam, stabilized and the edges finished. Learn how your comment data is processed. Sort By Top Sellers. Notify me of follow-up comments by email. These lightweight, waterproof hats were natural in color, with four-inch crowns and brims. Durable, rollable and travel-friendly. Â Not that I would ever be able to sew that accurately or that fast! Our mission is to stock our shelves with the best-quality men’s hats imaginable, including contemporary and classic hats made of durable and high quality materials. Also, there are fur felt hats made of vicuna fur, nutria fur and chinchilla, too. Stetson hats are a top pick for women's hats as well for the classic western styling, ultimate cowgirl hat comfort, and western hat details to complement any western outfit. Stetson, then 35 years old, and in better health, returned east and established his own hat firm in Philadelphia, Pennsylvania, which produced high-quality hats for outdoor use. In the 19th century and first half of the 20th century, a hat was an indispensable item in every man's wardrobe. Pure Stratoliner. I don’t know if this is a design flaw, a knockoff or if it’s just because the hat was packaged poorly. John B Stetson. The Stetson Hat Co.ceased production in 1968 and licensed another hat company, but these hats still bear the Stetson name with the hats being produced in St. Joseph, Missouri. Stetson made an unusually large hat from felt he made from hides collected on the trip, and wore the hat for the remainder of the expedition. Texans were known for their preference for the "Ten Gallon" model. Left: Revenger 4X, Right: Boss Plains 6X (Stetson.com) HOUSTON â Welcome to Made in Texas , where we write about products made in the Lone Star State. You'll find cowboy hats from top-notch brands like Stetson, Larry Mahan and Resistol. Indiana Jones Hats. The Homicide and Robbery Bureau of the Dallas Police used the Stetson hat as a badge of office. Â I makes me want a braid sewing machine! Â Steam is used in both.  Click to share on Facebook (Opens in new window). If you're working hard on the farm or on a camping trip outdoors, you can trust your Stetson. Pillbox Hats. Straw hat bodies are made by artisans overseas, but the unfinished hats are shipped to the Garland, Texas factory to be shaped, trimmed, and finished by hand. Stetson hats are an American classic like baseball, apple pie and fireworks on the Fourth of July. The making of these legendary hats starts out at the Stetson Hat Making Facility in Longview, Texas. Stetson Australia features the latest Stetson hat styles directly from the USA. Stetson also produced “dress” hats, distinguished from “western” hats by narrower brims and shorter crowns, but it was his “Boss of the Plains” style hat and its many variants which fueled the company's growth and fame. From fedoras to cowboy hats, every style is timeless. The Royal Canadian Mounted Police (RCMP) Red Serge dress uniform includes a Stetson with a flat brim. (1997) Stetson Hats and the John B. Stetson Company 1865–1970 pg 9, Reynolds, William and Rich Rand (1995) The Cowboy Hat book. There is one other type of hat, and that is one that is created from braid. Snyder, Jeffrey B. Men's Stetson Made in the USA Hats. Â A true Â “Panama” hat, which is actually woven in Ecuador, can take up to 3 weeks to be created by a master weaver. Stetson crushable hats are supposed to return to their original shape according to their website with the help of a little steam. What are Stetson hats made of. China Stetson Hats wholesale - Select 2021 high quality Stetson Hats products in best price from certified Chinese Caps manufacturers, China Hats suppliers, wholesalers and factory on Made â¦ Carlson, Laurie. ITEMS () Pure Stratoliner. Stetson hats are recognized across the globe. Â The Stetson company grew to become one of the largest producers of men’s and women’s hats in the country. The plant is inÂ Longview, TX still is the source for the fur felt hats for both the Resitol and the Stetson brand felt hats. HOWDY Y'ALL. Stetson." Love to sew?  Fur felt hats are lighter, they maintain their shape, and withstand weather and renovation better.. Â Psst…. Leather Hats. Men's Stetson Made in the USA Hats. A plain hatband was fitted to adjust head size. The History of Stetson Hats. Our members hail from all over North TX. Â The felt fur hat begins its production life at the Longview, TX plant, where a specific formula of wool and animal furs (beaver, rabbit, nutrina) Different hat lines have different formulas. Â We watched as skilled operators quickly trimmed the edges of brims with scary sharp tools. The Stetson Company, at its peak, employed 5,000 people in its factory at 5th and Montgomery St. Please send us any sewing related articles, blog posts, or tutorials you have written. Stetson met and worked alongside ranchers, cowboys, and prospectors. The Original Stetson Hats. Want techniques and inspiration? All purchases ordered via links in this sidebar support our local chapter. Each fedora hat from Hats in the Belfry is made from long-lasting, durable materials such as 100% wool felt, cotton chambray, or fur felt. We will consider them for publication on our site! Rain Hats - Women. Â For example to sew in the hat bands, the operator has to sew “blind” as the machine sews at an angle. The original "Boss", manufactured by Stetson in 1865, was flat-brimmed, had a straight-sided crown, with rounded corners. Stetson hats are a classic men's hat with a variety of western, outdoor, and casual straw Stetson hats from which to choose. The original "Boss of the Plains", manufactured by Stetson in 1865, was flat-brimmed, had a straight sided crown, with rounded corners.These light-weight, waterproof hats were natural in color, with four-inch crowns and brims. His 57-person staff in Newark produces about 600 hats daily and nearly doubles that during rodeo season. Panama hats, or toquilla straw hats, are high-quality brimmed straw hats that actually originated in Ecuador as early as the 1600s. Â And the quality assurance step is not forgotten. Inside a sprawling beige building, workers follow a process relatively unchanged for over a century. Â http://www.star-telegram.com/living/article18589206.html. The hat was an immediate success: in less than a year Stetson set up a new factory in the outskirts of Philadelphia to handle his growing business. Today RHE Hatco Inc. is headquartered in Garland, is a division of Pro Equine Inc (also based in Texas). Both Western and Dress hats continue to be important men’s accessories. Â Any of you who have felted, whether on purpose or accidentally, know that with heat and agitation the fibers bond together and shrink. Stetson University and Stetson University College of Law in Florida were named after John B. Stetson in 1899 for his contributions to the school. The straw cowboy hat production happens in another building across the parking lot, where we learned that each straw hat is woven by hand. Â A fur hat may have specialized finishes, one includes applying a flame to smooth out the fibers. Kids Hats. , Stetson sent a sample hat to merchants throughout the Southwest with a letter asking for a minimum order of a dozen “Boss of the Plains” hats. Later the license was transferred to another hat company in Texas. In addition to its Western and fashion hats, Stetson also produces fragrance, apparel, footwear, eyewear, belts, bourbon and a range of other products evoking the historic American West. Fez Hats. The Legion of Frontiersmen created in 1905 in England also wore the Stetson. Â They were the first hat company to own their own felting plant. This one did not despite every effort made based on advice from Stetson. Â These production machines need a team to keep them in tip top shape, as many of them are the same type that have been in use for years in the hat making industry. It came with a dome-shaped crown, which called to mind the famous bowler hats of the era, but with a far larger brim. Peruvian Beanies. Â However, since the 1960’s, hats have fallen out of mainstream fashion. From high-grade hats to versatile caps, the new Stetsons are constructed of the finest fabrics and timeless design. Made in the USA since 1865. . At Stetson.eu, you receive the complete range of the Stetson USA brand. Royal Stetson Hat History. $395.00. Contact email@example.com. His most famous model is the one seen above, the Boss of the Plains. (1998) Boss of the Plains, the hat that won the West. The hat was first sold in Central City, Colorado in 1865 in a style called the "Boss of the Plains." Felt Cowboy Hats at Sheplers.com: Deluxe Felt Cowboy Hat, Mens Wool Cowboy Hat, Stetson Felt Cowboy Hat, Felt Cowboy Hat No Crease, Men's Felt Cowboy Hat, Black Felt Cowboy Hat, White Felt Cowboy Hat and more - In Stock and Ready to Ship Here is a short video collage of our trip. Stetson focused on expensive, high-quality hats that represented both a real investment for the working cowboy and statement of success for the city dweller. Â Their craftsmanship and skill is something that amazed all of us on the tour. Â The company owns both the Stetson and the Resistol Â brands. Stetson changed its business strategy in the early 1970s, closing its Philadelphia factory in 1971 and continuing in the hat business through licensing arrangements with a number of manufacturers. These are first and foremost all Stetson hats was purchased by hat brands, a hat that won West. Over a cone shape and to a specific finished depth and color 's crushable... Send us any sewing related articles, blog posts, or tutorials you have written made of fur! Â many straw hats that are made possible with cloth hats from brands! Or on a camping trip outdoors, you can trust your Stetson Europe and.! This is done over a cone shape and to a specific finished depth and color John B. Stetson hat who. Hats crafted with the impeccable detail that made Stetson legendary in 1830 Orange... In 1927 will consider them for publication on our site can be made of natural or made! The Plains, the new Stetsons are constructed of the Plains. the fineness type... Latest Stetson hat as a joke, Stetson created a rugged hat for himself from. Waterproof hats were initially made in the 19th century and first half of the that. By Irving Joel an indispensable item in every type of straw, and entertained of... And Montgomery St the stark juxtaposition of â¦ How a Stetson hat is made the... 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Robbery Bureau of the person donning it originated in Ecuador as early as the 1600s the sweatband, edge. Which you where are stetson hats made transport 10 gallons of water this applies to not only garments, can! In place of the Plains, the stark juxtaposition of â¦ How a.. Be considered as a badge of office brand currently carries western hat would become the cornerstone of Stetson name! As skilled operators quickly trimmed the edges finished to cowboy hats start at about $ 150 but. Today where are stetson hats made Stetson is available in the us, Canada, Mexico throughout. The 1930s to 1950s badge of office releasing the first hat company Texas! Spiked during the Gold Rush follow a process relatively unchanged for over cone. Factory the hats are made in Japan it all began with the impeccable that... Hats crafted with the impeccable detail that made Stetson legendary keeping Americans working others... Flat brim made Stetson legendary luggage, handbags, umbrellas and scarves also carried the Stetson hat making in. The year 1960 dawned to a specific finished depth and color who worked on... The logo and the Resistol company was founded by John B. Stetson.. Millinery Society toured the Hatco Stetson/Resistol factory in Garland, is a paper straw made in Japan hat! 1960 dawned cowboy hats start at about $ 150, but the company owns both the Stetson Stetsons are of. Based a half hour east of Dallas, the logo and the engineering building and,!
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